The Process West Stage 1 Intercooler is a direct bolt-in replacement for the factory unit on the Ford Ranger Raptor V6, engineered to deliver improved cooling efficiency, consistent power delivery, and long-term reliability on road or off.

Largest factory replacement core on the market.

At 480 x 180 x 125mm, this bar and plate core maximises airflow and outperforms any comparable factory replacement option. Built to handle high boost pressures and demanding off-road conditions without compromise.

Compatible with factory piping.

The Stage 1 intercooler works directly with the existing factory piping. For those looking to go further, the Process West Intercooler Hard Piping Kit is available separately in black or red (PWRR01B-pipe / PWRR01R-pipe).

Removes the factory shutter system.

The factory intercooler shutter system is eliminated, ensuring unrivalled cooling efficiency and consistent power delivery across all conditions and terrain.

Bolt-in installation.

No cutting or permanent modification required. Designed for a straightforward fit with minimal downtime.

A proven foundation for your Next Gen Ranger Raptor build.